Product Description
Description:
Ultrasonic metal welder machines use the ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer it to the metal surface to be welded, while the friction produces heat under the pressure, the metal structure of molecules fully acts of the fusion between the molecular layer of the formation of the new equipment.
Features:
1. Microcomputer control, electronic tuning frequency.
2. Power adjustable, operate simple, and run stable and reliable.
3. LED display keeps the machine visible in operation and regulation.
4. Imported components, good performance in energy output.
5. Overcurrent protection and soft start can keep the machine safe.
6. Easy installation and operation.
7. Not only similar metals but also dissimilar ones can be welded together. it can weld metal slices or sleave to thick metal.
8. Usually used for a transistor or IC's leads welding.
Basic Parameter:
| Model | Battery Welding Machine AOT-USW-4500W |
| Type | Ultrasonic spot welding machine |
| Power Source | AC 110V/220V 50/60Hz |
| Max output power | 4500W |
| Frequency | 24KHz |
| Control mode | CPU control |
| Air supply | More than 0.5MPa |
| Humidity | Less than 48% |
| Temperature | Less than 45 degree centigrade |
| Welding ability | 1.10-60 sheets 0.09-0.012mm Cu foil + 0.1-0.3mm Ni or Ni-Coated copper tab welding. Welding point : 4*6, 4*8, 4*10, 4*12 mm customized 2. 10-60 sheets 0.09-0.012mm aluminum foil + 0.1-0.3mm Al tab welding. Welding point : 4*6, 4*8, 4*10, 4*12 mm customized 3. 0.2mm Al belt +0.2mm Ni belt or Nickel-clad copper wrapping welding. Welding point : 4*6, 4*8, 4*10, 4*12mm customized 4. 2-4 sheets 0.2mm Al tab or 2-4 sheets 0.2mm Ni tab weld. Welding point : 4*6, 4*12mm customized |
| Warranty | One year limited warranty with lifetime support |
Product Display
battery spot welder welding machine for 18650 Advantage:
High-quality ultrasonic transducer, strong power, good stability.
Good conductivity and resistivity are very low or almost near zero.
Oxidation or plating metal can be welded.
Short weld time, no need for additional flux, gas, solder
No welding sparks, environment protection, and safety.
spot welding machine for lithium-ion battery-
Without the need for frequent replacement of amplifier due to step-less adjustment of the amplitude.
Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
Welding material does not melt non-fragile metal properties.
Pairs of welding metal surfaces that require low, oxidation or plating can be welded.
Exhibition
Certificate
FAQ
Q1. What is a battery spot welding machine?
A battery spot welding machine is a specialized equipment used in battery manufacturing to join the various components of a battery pack through spot welding. It uses electric current to create a localized heating effect, melting the metal surfaces of the battery components and fusing them.
该机器通常由电源、电极端子和控制单元组成。电池组件，例如电池单元、母线和极耳，位于电极端子之间。机器启动时，高电流通过电极端子，使金属表面熔化并形成牢固的连接。电流的持续时间和强度由机器的设置控制，以确保焊接质量。
点焊工艺确保电池组件之间形成可靠且低电阻的电气连接，这对电池组的整体性能和安全性至关重要。该设备还可能具备其他功能，例如可调节的焊接参数、监控系统和安全机制，以确保点焊结果的一致性和精确性。
Q2. 点焊机应该使用什么电池？
点焊机通常使用高容量锂离子电池。这类电池以其高能量密度而著称，能够提供高效点焊所需的电力。具体的电池要求可能因点焊机的尺寸和功率输出而异。选择能够提供点焊机所需电压和电流的电池至关重要，以确保其发挥最佳性能。
Q3. 电池式点焊机的工作原理是什么？
电池点焊机是一种通过点焊将电池组的各个组件连接在一起的设备。
它通常是这样运作的：
准备： 电池点焊机已安装完毕并连接电源。该机器配备两个电极头或探针，用于将焊接电流输送至电池组件。
结盟： 电池组件，例如电池单体和母线，已正确对齐并放置在机器的焊接表面上。电极的位置也已调整好，以便与组件上所需的焊接点接触。
焊接参数： 操作员在机器上设置所需的焊接参数，包括焊接电流、焊接时间和焊条压力等参数。
焊接工艺： 操作员通过踩下脚踏板或按下按钮来启动焊接过程。启动后，高电流通过电极尖端流向焊点，在接触点产生高温。
焊缝形成： 电流产生的热量会熔化连接部件中的少量材料。当电流持续通电一定时间后，熔化的材料会凝固，从而在部件之间形成牢固的焊接连接。
冷却： 焊接完成后，焊缝需要冷却以确保焊缝完全凝固。有些机器内置冷却装置，可以加快这一过程。
检查： 对焊接部件进行检验，以确保焊缝质量和完整性。检验可能包括目视检查、测量焊缝特征，或在必要时进行其他测试。
通过反复执行这些步骤，电池点焊机可以高效、准确地将电池组件连接在一起，从而制造出可靠耐用的电池组。
